China electro-galvanized steel wire factories

Electro galvanized steel wire specification

Electro-galvanized steel wire is a type of high carbon steel(#45) wire that has undergone an electroplating process to apply a protective zinc coating. This process involves immersing the steel wire in an electrolyte solution and using an electric current to facilitate the deposition of zinc onto the steel wire. The result is a thin, smooth, and uniform layer of zinc that provides a measure of corrosion resistance.

The primary advantage of electro-galvanized steel wire is its aesthetic appeal. The electroplating process yields a surface that's smoother and more reflective than hot-dipped galvanizing methods, making the electro galvanized steel wire a preferred choice for applications where appearance matters. This electro-galvanized steel wire is also less prone to flaking since the zinc coating is tightly bonded to the steel.

However, the zinc layer on electro-galvanized steel wire is thinner compared to hot-dipped galvanized wire, which means the electro galvanized steel wire may offer less corrosion resistance over time. Despite this, electro-galvanized steel wire is still widely used in many industries, including construction, manufacturing, and automotive, for making wire mesh, springs, and other components where high precision and aesthetic quality are required.

Galvanized steel wire sizes

Electro GI steel wire manufacturing process

Pre-Treatment Process: The #45 steel is cleaned to remove contaminants and oxide films from its surface. This is typically done through an electrolytic cleaning process involving an electrolysis tank, an acid bath, and a rinse tank.

Electrical Galvanizing: The cleaned steel is then electroplated with zinc. In this process, the high carbon steel sheet acts as the cathode and is placed in a bath with zinc anodes. An electric current is passed through the bath, causing zinc ions to be reduced to zinc metal and deposited onto the #45 steel.

GI steel wire features

Corrosion Resistance: Galvanized steel wire is coated with zinc to protect the steel wire from corrosion, providing a longer lifespan even when exposed to the elements.

High Tensile Strength: The galvanized steel wire is known for its strength and ability to withstand heavy loads, making it ideal for applications that require durability.

Versatility: Galvanized steel wire can be used in a variety of applications, including construction, fencing, and agriculture.

Cost-Effective: Galvanized steel wire is an economical choice for many projects due to its balance of cost and performance.

Aesthetic Appeal: The smooth and shiny zinc coating gives the galvanized steel wire an attractive appearance, which can be an advantage in certain applications.

Packing

PP film inside and hessian cloth outside,25kgs/coil or as clients' request.

Summary

Sunshine Fencing is a leading wire mesh manufacturer based in Shijiazhuang City, China, specializing in a broad range of wire mesh solutions. With over 20 years of experience, we are renowned for our innovative approach and high-quality fence products that cater to industries such as agriculture, construction, mining, and packaging. Our state-of-the-art factory, spanning 50,000 square meters, is equipped with modern technology and advanced equipment. We proudly export to over 100 countries, with annual sales exceeding $60 million. Sunshine Fencing provides over 200 wire mesh solutions and is dedicated to delivering dependable and competitive products in the metal fence and steel wire manufacturing sector. Sunshine Fencing has supplied many clients over the world. You can consult our wire experts for more detailed solutions.